High Cutting Dies (Blank Cutters) for Envelope Converting

Best Cutting Die makes and reconditions cutting dies for envelope converting, cut and stack labels, gaskets, credit cards, placemats, coloring books and notepads, along with virtually all other forms of applications and materials. The cutting dies for these products are manufactured for use in various converting machines, including PMC, Blumer, Busch, Consolidated, Peak, Vijuk and Lombardi.

What Are High Dies for Envelope Converting?

High cutting dies or blank cutters are precision-engineered tools that can cut through thick layers of material quickly and efficiently. Their robust design enables them to withstand the high pressure and repetitive motion associated with envelope converting. These dies are a popular choice when working with heavy or specialty papers, multilayered envelopes or envelopes with unique sizes or shapes.

Benefits of Blank Cutting Dies for Envelopes

Our envelope high dies offer numerous benefits:

These dies enable you to maintain tight tolerances for folds and proper envelope window placements while achieving the desired overall dimensions.

You will have the flexibility to customize the die for envelopes of various sizes and configurations, enabling you to use it for multiple project types.

A high cutting die can support high-speed or high-volume converting lines, maximizing throughput and uptime.

The ability to withstand the rigors of high-volume cutting increases the die’s lifespan and lengthens the time between replacements.

Our envelope blank cutters generate consistently accurate cuts to optimize the envelope’s quality.

These dies cost less than many other products on the market, and their efficiency and ease of use make them a cost-effective cutting solution.

The die’s accuracy generates less waste during cutting, which saves money and protects the environment.

Forged Dies
High Dies

Complete Support for Our High Dies for Envelope Converting

When you partner with Best Cutting Die, you will receive exceptional support before, during and after the sale. We’ll begin by conducting an expert assessment of your existing die-cutting operations and make recommendations regarding die selection, layout optimization and process improvements. Our engineering team will then design custom dies tailored to your specific envelope sizes, shapes and production requirements.

We provide on-site and online training for your teams to familiarize them with the equipment and help them operate it correctly and safely. We also offer troubleshooting support to maximize uptime and improve efficiency.

Our services also include resharpening and repairs to extend the life of your envelope high dies and maintain their exceptional cutting quality. Additionally, we offer routine preventive maintenance programs to keep your equipment in peak condition.

Technical Support

As a full-service, cutting die maker, our engineers are available to assist with all phases of die design, including optimizing sheet layouts to reduce waste. Our experienced technicians are available to troubleshoot any die cutting problems or concerns.

BEST also offers a comprehensive 1-1/2 day training program at our facility to teach proper cutting die sharpening and touch-up techniques at absolutely NO EXTRA COST to you!

Repair and Resharpen Your Dies

In addition to providing our customers with high-quality die cutting products, we’re also committed to ensuring they have the support they need to succeed. Our after-sales services include resharpening and repair assistance for blank-cutting dies and more.

Our trained technicians will examine your cutting dies before determining which approach best meets your needs. An expert member of our team will then resharpen your die blades, repair the tool or replace essential parts to maximize the die’s life span. With our cost-effective in-house repair services, you’ll enjoy a convenient experience that minimizes downtime and gets your operations back up and running as fast as possible.

Manufacturing And Heat Treating Advantages

Blacksmith hand-forged cut-and-stack label dies were among the first products manufactured by BEST when the company was founded in 1966. We combine these hand-forging techniques with modern manufacturing methods and machinery to provide the ultimate in high-quality cutting dies. 

Our all-in-house process control means quick turnaround times are the norm and not the exception: an on-site Salt Pot for heat treating Hand Forged Dies, a Vacuum Furnace for heat treating small or intricate shapes requiring CNC or EDM Wire Cutting.

More detailed information on the benefits of the Hand-Forged Process, and the Salt Pot and Vacuum Furnace used for heat treating can be found in the In-House Process section.

Frequently Asked Questions about High Cutting Dies

High cutting dies, also known as blank cutter dies, are used to cut extra-thick materials or large stacks of thin materials quickly, ensuring faster and more accurate cuts ideal for high-volume production in envelope converting.

High cutting dies offer uniformity in cuts, increased production speed, cost-effectiveness, and reduced material waste, making them a highly efficient option for manufacturers.

Best Cutting Die combines traditional hand-forging techniques with modern manufacturing methods, maintaining full in-house process control, including heat treating with a Salt Pot and Vacuum Furnace, ensuring superior quality and quick turnaround times.

Best Cutting Die provides resharpening, repair, and replacement services for high cutting dies, ensuring they remain in optimal condition and extend their lifespan. Exceptional in-house capabilities provide BEST products with superior level of craftsmanship and greater control over quality, as compared to cutting die makers who outsource their services.

Yes, Best Cutting Die offers comprehensive technical support and a 1-1/2 day training program at their facility to teach proper die sharpening and maintenance techniques at no extra cost.

Contact Us to Learn More

Upgrade your envelope converting processes with high cutting dies from Best Cutting Die, a recognized industry leader for more than half a century. Take the next step and call us at 847-649-6549 or return our online contact form today.