As your preferred supplier of flexible dies for envelopes, labels and direct mail, BEST works as a partner to improve in each of these areas without sacrificing quality. BEST is unique in the Envelope Converting Industry because we offer tremendous added value for our preferred customers at little to no additional cost.
BEST has the manufacturing capacity to handle all of your flexible cutting die needs, with five etching lines and five CNC sharpening machines dedicated to flexible dies for all models of W&D and F.L. Smithe envelope machines.
BEST custom designs and manufactures both flexible magnetic dies and magnetic cylinders with guaranteed compatibility and high performance in your machines.
When you buy a flexible die from BEST, it is easy to store, less expensive to ship and in most cases, ready for same or next-day shipment.
For a minimal fee, BEST can manufacture our flexible dies with a Special Chrome plating applied In-House. This treatment is proven to extend flexible die life up to five times longer than the standard materials. Other companies may offer Teflon Coating as a solution, but this only adds a minimal increase in lubricity that wears off quickly.
Increased hardness for longer runs, additional lubricity which reduces paper dust and corrosion protection.
The flexible dies we manufacture are the best choice for a range of applications in numerous industries, including:
Our high-caliber flexible dies are ideal for envelope converting applications because they work with numerous envelope machines — including all F.L. Smithe and W&D models.
CNC-sharpened flexible dies produce accurate labels every time, so you can speed up your operations and improve your company’s productivity.
Our flexible dies feature optional chrome plating for increased strength and durability. The plating extends the die’s life span and is essential when cutting nonwoven items and other hard-to-cut materials.
Custom-made flexible dies from Best Cutting Die provide packaging manufacturers with maximum performance and reliable results when cutting any material.
Label and packaging printing is a competitive industry, and most businesses are looking for ways to speed up production, improve efficiency and increase productivity. Flexible dies are becoming increasingly popular among companies that want an advantage over their competition.
Flexible dies are more cost-effective to manufacture and ship because they consist of a thin sheet of metal instead of a solid metal drum.
Thanks to innovative CNC technology, we can manufacture and ship flexible dies fast to minimize your downtime.
The special optional chrome plating on our flexible dies offers increased strength and longevity.
Flexible dies can cut through numerous materials, including paper products, nonwoven fabric and foil.
Large rotary dies take up a lot of space, and many manufacturers have a limited amount available. Flexible dies require less floor space because workers can stack them or store them on racks or in file cabinets.
At Best Cutting Die, we make converting to flexible dies even more convenient by providing customers with accurate design mock-ups and quotes within minutes.
BEST provides a paper and carbon test cut for each flexible die delivered. While other suppliers might provide carbon or paper samples typically cut on an adjustable test station, our carbon and paper samples are cut on a testing station made exclusively for the specified die height and is then locked in, matching the “zero position” setting for your cutting station.
Coupled with consistent procedures, this will ensure the quickest and most accurate setup possible, while reducing flexible die loss that comes from crushing dies due to inconsistent die heights.
We improve capacity and productivity by simplifying and shortening the flexible die setup process while also maximizing the life of the flexible dies. This is accomplished through our comprehensive training and maintenance program. Followed properly, this customer-dedicated program ultimately leads to tremendous cost savings. As your Preferred Flexible Die Supplier, BEST offers your company the opportunity to participate in this program to improve all aspects of your flexible die-cutting business.
The same experienced technicians that install our BEST Magnetic Cylinders on-site are also available for field training throughout the year. Field training emphasizes proper die setup and maintenance techniques, while also troubleshooting any existing cutting problems.
Continued reinforcement of the training program and proper maintenance procedures can be very valuable in maintaining productivity and efficiency on your factory floor. Significant cost savings will be realized from less flexible die scrap, quicker setup times and other valuable improvements.
This program is reflective of our company’s ultimate goal: providing our clients with the highest quality of service. We believe in offering the best customer care both before and after sales.
Flexible dies are thin, precision-cut tools used for cutting, creasing, and shaping materials in the envelope converting process. They are favored for their ability to hold tight tolerances, versatility in cutting various substrates, and ease of storage due to their lightweight nature
Flexible dies are generally more cost-effective and quicker to manufacture than solid dies. They offer faster changeovers, which can significantly reduce production downtime and increase overall
Proper maintenance of flexible dies includes regular inspection, cleaning to remove adhesive buildup. Many flexible dies come with special coatings to enhance durability and reduce maintenance frequency .
Yes, flexible dies can be customized to fit specific envelope converting machines. It is essential to provide precise machine specifications and material details to the die manufacturer to ensure optimal performance and compatibility.
Common issues include adhesive buildup on the die, improper alignment, and wear and tear. These can be resolved by using adhesive-repellent coatings, ensuring accurate setup and alignment during installation, and regular maintenance.
Flexible dies provide precise cuts and consistent quality, essential for high-volume production. Their ability to handle intricate designs and maintain tight tolerances ensures that the final product meets high-quality standards.
Many manufacturers offer field training and support to ensure proper setup, maintenance, and troubleshooting of flexible dies. This training helps maximize productivity and efficiency while reducing the likelihood of production issues.
For over 50 years, our superior converting cutting die products and services have earned us a global reputation, supporting customers in the converting industries worldwide.
