The world of die-cutting moves fast. Switching from hard tooling to flexible dies can help your business increase productivity. Precision is key, especially in processes like envelope converting. Flexible dies have sharp edges for precise cutting and are easy to swap out.
Magnetic rotary dies use magnetic die cylinders and shells to keep these flexible dies in place. These tools ensure a sharper, more precise cut while maximizing efficiency in the die-cutting process.
At Best Cutting Die, we work to stay current with cutting die industry trends. We can help you integrate aspects like automation and higher capacity into your converting process. Our magnetic cylinders and shells allow you to add flexible dies to your envelope converting system.
Our magnetic cylinders and shells help you integrate flexible dies into your machines. Best Cutting Die’s fully in-house process ensures that we deliver high-quality products that meet our standards.
When manufacturing our custom magnetic cylinders, we integrate features like:
With the ability to create custom designs, we can build tools compatible with most W+D and F.L. Smithe envelope machines, including web and blank-fed applications. We also manufacture and install anti-jam systems, widia bar kits, bearing housing units, shafts and various other parts and accessories.
Are you considering your first conversion from hard tooling or increasing the number of machines cutting with flexible dies?
Ask for a copy of our helpful Return on Investment (ROI) analysis that details the decision-making process and the cost analysis for a typical customer when considering the conversion from hard tooling to magnetic cylinders and flexible dies. This report is provided as a tool to help you evaluate the process; actual results may vary by customer.
We make converting from hard tooling to flexible dies as convenient as possible. In addition to providing our customers with ROI analysis, we also offer custom design mock-ups and individualized quotes within minutes.
Our featured magnetic cylinder is a flexible die cutting system for booklet style envelopes. This state-of- the-art product can be used in conjunction with the following machines:
– W+D: 102, 202, 527, 627, 328, 126, 226, 249, 241, 38R and more
– F.L. Smithe: RA 0 and 1.5 degree, Combo 9, Combo 10, SW & BOE
Using flexible dies in rotary die-cutting can create higher cost-efficiency and faster turnarounds than hard tooling. Most importantly, flexible dies are easy to swap out, allowing you to make changes without slowing down your process.
To integrate flexible dies into your workflow, you’ll need a magnetic cylinder or shell for rotary die-cutting. The magnetic cylinders work inside the machine itself, and magnetic shells mount on an existing shaft, allowing you to use it with a flexible die.
These tools are powerful in the envelope converting process, providing benefits like:
When you partner with Best Cutting Die, you receive durable products and expert support. Our team of experts is here to guide you through the process of converting from hard tooling to flexible dies, providing resources like our ROI analysis so you can see how much time and money you can save.
Best Cutting Die’s fully in-house process allows us to work flexibly with your needs and schedule. With fast turnarounds and stellar customer care, we support you through your entire purchasing journey and are available for questions even after installation.
Best Cutting Die can provide the tools and support to integrate flexible dies into your workflow. As a world-class manufacturer, we offer high-quality flexible dies and magnetic cylinders for your machines.
Request a quote today and speak to a specialist about your cutting die needs.
