As your preferred supplier of flexible dies for envelopes, labels and direct mail, Best Cutting Die works as a partner to improve in each of these areas without sacrificing quality. We are unique in the envelope converting industry because we offer tremendous added value for our preferred customers at little to no additional cost.
A flexible cutting die or flex die is a precision-engineered steel plate used in rotary die-cutting processes. The die includes sharp, etched edges that can cut, crease or perforate paper and other materials as they move through the press, enabling accurate, high-speed cuts to accommodate various envelope shapes and window insertions.
At Best Cutting Die, we have five etching lines and five CNC machines to accommodate flexible dies for various envelope equipment models. We can custom-design and manufacture flexible magnetic dies and cylinders to deliver the performance and compatibility you need to optimize your manufacturing processes.
Our capabilities also include manufacturing flexible rotary dies with a specially formulated chrome plating that can make the die last five times longer than traditional materials. This optional coating provides increased hardness for longer production runs and extra protection against corrosion and dust.
For a minimal fee, BEST can manufacture our flexible dies with a Special Chrome plating applied In-House. This treatment is proven to extend flexible die life up to five times longer than the standard materials. Other companies may offer Teflon Coating as a solution, but this only adds a minimal increase in lubricity that wears off quickly.
Increased hardness for longer runs, additional lubricity which reduces paper dust and corrosion protection.
The flexible dies we manufacture are the best choice for a range of applications in numerous industries, including:
Our high-caliber flexible dies are ideal for envelope converting applications because they work with numerous envelope machines — including all F.L. Smithe and W&D models.
CNC-sharpened flexible dies produce accurate labels every time, so you can speed up your operations and improve your company’s productivity.
Our flexible dies feature optional chrome plating for increased strength and durability. The plating extends the die’s life span and is essential when cutting nonwoven items and other hard-to-cut materials.
Custom-made flexible dies from Best Cutting Die provide packaging manufacturers with maximum performance and reliable results when cutting any material.
Using these high-quality dies offers numerous benefits:
Because these dies consist of thin metal sheets, they are less expensive to produce than solid metal drums, which can lower your overall project costs.
Our flexible dies can cut a wide assortment of challenging materials, such as nonwovens, foil and paper.
Adding the chrome plating makes these durable dies even stronger and maximizes their long-term performance.
Flexible rotary dies are relatively small and consume minimal floor space in your facility. You’ll have more room to store finished goods, materials, equipment and other essentials.
We offer quick turnaround times on all flexible die projects, allowing you to maintain tight production schedules and meet customer demands.
At Best Cutting Die, we make converting to flexible dies even more convenient by providing customers with accurate design mock-ups and quotes within minutes.
Our flexible dies include stringent quality control and testing procedures to provide a fast and accurate setup and reduce die loss due to inconsistent heights. Your dies will be easy to use and allow you to increase operational speed and efficiency.
We also include a comprehensive training and maintenance program that can provide significant cost savings. Following these initiatives will help you maintain productivity and efficiency, improving your company’s bottom line. It’s part of our ongoing commitment to delivering the best service in our industry — before, during and after the sale.
Learn more about what separates Best Cutting Die from the other flexible die manufacturers. Call us at 847-649-6549 to speak with our expert team or submit our online contact form to request additional information and get a quote today.
We improve capacity and productivity by simplifying and shortening the flexible die setup process while also maximizing the life of the flexible dies. This is accomplished through our comprehensive training and maintenance program. Followed properly, this customer-dedicated program ultimately leads to tremendous cost savings. As your Preferred Flexible Die Supplier, BEST offers your company the opportunity to participate in this program to improve all aspects of your flexible die-cutting business.
The same experienced technicians that install our BEST Magnetic Cylinders on-site are also available for field training throughout the year. Field training emphasizes proper die setup and maintenance techniques, while also troubleshooting any existing cutting problems.
Continued reinforcement of the training program and proper maintenance procedures can be very valuable in maintaining productivity and efficiency on your factory floor. Significant cost savings will be realized from less flexible die scrap, quicker setup times and other valuable improvements.
This program is reflective of our company’s ultimate goal: providing our clients with the highest quality of service. We believe in offering the best customer care both before and after sales.
Flexible dies are thin, precision-cut tools used for cutting, creasing, and shaping materials in the envelope converting process. They are favored for their ability to hold tight tolerances, versatility in cutting various substrates, and ease of storage due to their lightweight nature
Flexible dies are generally more cost-effective and quicker to manufacture than solid dies. They offer faster changeovers, which can significantly reduce production downtime and increase overall
Proper maintenance of flexible dies includes regular inspection, cleaning to remove adhesive buildup. Many flexible dies come with special coatings to enhance durability and reduce maintenance frequency .
Yes, flexible dies can be customized to fit specific envelope converting machines. It is essential to provide precise machine specifications and material details to the die manufacturer to ensure optimal performance and compatibility.
Common issues include adhesive buildup on the die, improper alignment, and wear and tear. These can be resolved by using adhesive-repellent coatings, ensuring accurate setup and alignment during installation, and regular maintenance.
Flexible dies provide precise cuts and consistent quality, essential for high-volume production. Their ability to handle intricate designs and maintain tight tolerances ensures that the final product meets high-quality standards.
Many manufacturers offer field training and support to ensure proper setup, maintenance, and troubleshooting of flexible dies. This training helps maximize productivity and efficiency while reducing the likelihood of production issues.
